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Thermal insulation with Grafit +

Thinner boards, better performances - Grafit +

Decades back Styropor® is a brand that is recognized by its effective thermal insulation. But even the classics evolve. The result of the intensive research of BASF is Grafit +, grey insulating material successor of the classic Styropor®.

BASF AG produces Grafit + in the form of polystyrene granules, enhanced with graphite, plus an agent for expanding. The new, innovative technology managed to successfully improve the thermal-insulating capabilities of the panels made of Grafit +, compared to the already existing classic Styropor®.

Compared to the conventional EPS, Grafit + can reach the same insulating characteristics with approximately lesser usage of the insulating material.

Energy and money savings

Many of the older buildings spend more than 200kWh/m2 per year for heating. Or if you are using household oil for heating those numbers are about 20l per 1m2 in one heating season. Furthermore if you are using gas for heating than the consumption is 20m3 per square meter in one season. Following these numbers one average household with 150m2 living space, with a need of 200kWh/m2 for one year, consumes on average 3000l oil, or 3000m3 gas. These extremely high numbers can be greatly reduced by taking the right steps in thermal insulation of the building. The studies have shown that energy savings with more than 50% can be achieved simply by installing thermal insulation. The money spent for the insulation will be returned after the first following heating season.

Application of Grafit +

Grafit + can be applied on all construction sites where EPS had proven itself in the last 50 yesrs:

  • Inside and outside insulation of outer walls
  • Acoustic insulation
  • Insulation of in-between floors
  • Insulation of basement floors
  • Insulation of flat roofs

Project of the year, 3-litre house in Germany

The fact that an old house with no insulation can be turned into a house that saves energy and is consuming absolute minimum energy for heating was proven by BASF in Ludwighafen, Germany with the project that at the same time was rewarded project of the year in Germany, 3-LITRE HOUSE.

This house was built in the year 1930, and compared to the practically new one that was received with the renovation was spending 7 times more resources for heating than the ‘new one’ after the completion of the project. When talking about numbers, until the renovation the consumption of oil for heating was 23l of oil for 1m2 in the heating season, and after the renovation the consumption of oil was reduced to a remarkable 3l of oil for 1m2 in one season, which means for 100m2 the casts were reduced from 700€ to 100€.

The savings are primarily based on the usage of thermal insulation with 20cm thick Grafit + boards on the outside walls.

Suggestion for using Grafit +, with calculated benefit

State without insulation Insulation with 100mm Grafit + Insulation with 120mm Grafit + Insulation with 140mm Grafit + Insulation with 160mm Grafit +
Coefficient of heat transmission (U value) W/m2* K 1.6 0.29 0.25 0.22 0.19
Reauired value for heating Qh value kWh/yr на m2 121 22 19 16.5 14.5
Reauired energy in kWh/yr = 0.86 на m2 141 25.5 22 19 17
Household oil L/(m2/yr) or gas 14.1 2.6 2.2 1.9 1.7
Oil or gas savings for 1m2/year ... 11.5 11.9 12.2 12.4
Oil or gas savings for 100m2/year ... 1.150 1.190 1.220 1.240
Oil or gas savings for 100m2/for a period of 30 years ... 24.500 35.700 36.600 37.200
Estimated costs for Grafit + for 1m3 ... 10 12 14 16
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Insulating from the inside of the walls

One of the most common methods of thermal insulation

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Sandwich wall insulation

One of the most common methods of thermal insulation

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Outside thermal facade

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How to apply TERMOPOR-F?

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    1.The surface (brick, concrete etc.) at which the TERMOPOR-F is applied, have to be cleaned off any dust or bumps.

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    2.At the bottom of the wall the cornering outline is applied whose dimensions depend on the thickness of the TERMOPOR-F panels, for example, if you use panels with 50mm thickness than the cornering outline has to be with 53mm thickness.

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    3.The cornering outline on the wall is strengthened with standard screws and wall-rivets. Eventually as a replacement of the cornering outlines can be used a wood lath whose thickness is compatible with the thickness of the TERMOPOR-F panels, that are used for the thermal insulation.

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    4.Along the strengthened cornering lath on the wall the rabitz net is glued, whose bottom end after the application of the first panel is flipped over it. For the net application, special glue for polystyrene is used.

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    5.TERMOPOR-F 20kg/m³ panels are glued on the wall in that way the glue is equally spread on every corner of the panel and on several other places on the panel.

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    6.Every new row begins at the middle of the previous panel.

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    7.After the application of all the TERMOPOR-F panels is complete, the next step is the application of cornering PVC outlines on all the openings of the facade (doors, windows etc.)

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    8.On the glued TERMOPOR-F panels a layer of glue is applied and in it the rabitz net is pressed (5*5mm). The net is applied in that way that there is overlapping.

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    9.By adding just a little more glue you move on to the final refining of the surface, and after 24 hours, with a roller, all over the surface, a layer of the founding matter is applied.

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    10.Few hours after the application of the founding matter is applied has been done, you can start with the application of the top layer of the facade, for which we use a smoothing tool.

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Thermal insulation of the floor

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    1.surface must be clean and smooth

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    2.the surface need to be cover with prajmer - a cold liquid (when there is a need for hydro insulation)

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    3.hydro insulation is placed (when there is a need for hydro insulation)

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    4.diletaciona bar is placed

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    5.Termopor® panels are placed with 30kg/m³ density (for perfect condition 2 layers are needed)

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    6.PE foil is placed for cover

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    7.concrete layer is being placed (it is advisable to use thin wire network)